Roof Panel Double Layer Roll Forming Machine Manual / Automatical

: Composition of machine

       Roll forming main machine……………………………1 unit
       Manual decoiler……………………...…… ………......1 unit
       Control panel…………………………………………...1 unit
       Hydraulic station……………………………………......1 unit
       Manual out table……………………… ……………….2 units
 

: Details of each composition

A: Roll forming main machine
1: Coil width: 1220mm
2: working speed: 10m—12m/min (not contain cutting)
3: roll station: upper: 16 stations
                        down: 18 stations
4: material of roller: 45forge steel, polished and coated with chrome
5: material of main shaft:45steel                  diameter roller:  70mm
6: main power: 7.5kw    
7: forming thickness: 0.3mm—0.8 mm, G550    
8: Transmission: by single Chains 1.5 inch
9: size of machine: Appro8600x1500x1200(mm)   L x W x H need 1x40GP container
10: weight: about 8000Kgs
11: color of machine: blue
12: Cutting:
(1)  Machine adopt hydraulic cutting
(2)  Hydraulic cutting after forming: Cut the sheet after roll forming to required length
(3)  Cutting  motion: The main machine automatically stops and the cutting will  take place. After the cutting, the main machine will automatically start.
(4)  Material of blade: CR12with heat treatment
(5)  Length measuring: Automatic length measuring
(6)  Tolerance of length: 3m+/- 1.5mm
 

B:Uncoiler

1: Dimensions: 1700mm*1000mm*800mm
2: Width of feeding: 1250mm
3: Capability: 5 Ton
4: Bound of expand &fight: 450mm—510mm
5: Mode of expand &fight: inner expand &fight by manual
6: Way of feeding: manual
 

C: Control panel Panasonic

1:  Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
2:  Automatic length measurement
3:  Automatic quantity measurement
4:  Computer  used  to  control  length  &  quantity.  Machine  will  automatically  cut  to  length        and stop when required quantity is achieved
5:  Length inaccuracy can be amended easily.
6: Control panel: Button-type switch and touch screen
7:  Unit of length: millimeter (switched on the control panel)
 

D: Hydraulic station 

1: hydraulic station power: 5.5kw
2: hydraulic pressure: 10-12Mpa
 

E: manual out table:

1: Jointed by 60mm*40mm tube
2: Size: 1.0m long*0.8mwide*0.6-1mhigh
3: One out table with one support roller

 
Character of main structure

 
      a: the structure is simple and the appearance of the machine is beautiful because we adopt the
shape-steel   structure   and   process   as   a   whole   after   welding.   it   has   the   ability   of   strong   loading   andstable operation when running the machine.
      b: all   the   components   of   machine   are   from   brand-famous  enterprise  so   that   they   ensure   the machine normal function very effectively.
      c:we adopt the automatic length-fixed forming and cutting to guarantee the length to be precise
and the finished product clear without deforming
      d: it is very easy to install the equipment and suitable for producing in the factory.
      e: the machine has features of low noise and high efficiency.

 
Technological process

 
Decoiling—feeding and guide —roll forming----press---cut to length—product packing manual
 
 

The profile:(Basis on customer’s require to design)