12000*12000mm PU Sandwich Panel Machine With PLC Control System

Primary technology parameters of PU sandwich panel product line

• Max panel size:12000x1200mm
• Final product thickness is 30mm-200mm adjustable.
• Machine total weight:about 43T
• Mold panel size:12300x2100X200mm,
• Impact power ≥300T,even on each of four supporting points.
• Impact device is to be controlled by hydraulic system,totally 14pcs of hydraulic oil cylinder. 
• There’s simultaneous device which can make panel rise same time.
• Distance of locking mould block plates is 800mm
• Dachine dimension:2300x2100x2000mm
• Guiding rail installation length:12100mm, width: 1600mm
• PLC controls time of impacting and heating temperature(Mitsubishi)
• Machine total capacity:90KW(including mould panel heating power 65KW)
• Mould panel heating power is 70KW,50HZ/380V, temperature of mould is adjustable according to production quantity.
• Machine space:L/H 38000 x 3600mm

Introduction of production line

    This PU Sandwich panel production line is an automatic production line. In the PU sandwich panel producing procedure, the product line can continuously produce sandwich panel with PU as its core material. The liquid state raw materials were continuously injected into the middle of three formed panels and reacting,foaming,solidifying in the double-rubber ,the PU sandwich panel could be cut out automatically according to the required length for users.
   

      This PU panel line consists of 10 tons automatic de-coiler with loading car, chain driven transmission, roll former, PU forming machine, PU panel conveyor, non-stop cutting device, electric controlling system.

PU sandwich panel production line layout

Summary and character

• Equipment shown here is used for continuously making sandwich panels with the facing layer (s) of color steel or galvanized sheet and the core material of polyurethane. Whole equipment is divided into PU insulation part and Facing sheet profiling part.
• This line for roof and wall panel made of three kinds of material, in other words, sandwich panel including a Steel / Aluminium sheet + PU resin foam + Steel sheet, or Steel / Aluminium sheet + PU resin form + PVC Sheet
• This line is easy to operate, high productivity, and reasonable price. Suitable for making roof wall color coated pu insulated sandwich panels and cool room insulated panels.
• Whole line adopt PLC program control, with the communication module and inverter synchronization, highly automatically. Main machine adopt touch screen, simple operation. Productin line from uncoiler, roll forming, pu foaming, solidifying, automatically cutting, runout table ( opetional: auto stacker, auto packing ) to realize the auotmatically production process.
• Whole line make up of Auto decoilers, roll forming machines, Flat pre-cutting devices, Transporting Conveyors, Steel plate pre-heating, Pressing machine, Tracking cutting, PLC control system, PU foaming machine, Hydraulic system and Pneumatic system etc. 

Applications

Metal surface glass wool sandwich panel                  Metal surface rock wool sandwich panel      

Metal surface PU sandwich panel                            Metal surface cold storage PU sandwich panel

Metal surface wall PU sandwich panel                       Metal surface roof PU sandwich panel