Cable Ladder Steel Roll Forming Machine Stainless Steel Matching Material

Technical parameters

1. Main motor power: 18.5 KW

2. Forming speed: 4-6m/min(include punching and cutting time)

3. hydraulic station power: 11kw

4. Quantity of stands: about 18 stands(since the material is stainless steel, we have to lengthen the roller system, add 8 stands than usual)

5. Shaft Material and diameter: 80mm, material is 40CR

6. Tolerance: 3m+-1.5mm

7. Way Of Drive: 1.5 inch single chain              

8. Controlling system: PLC

9. Total weight: about 12 Tons

10. Voltage: 380V/ 3phase/ 50 Hz

11. Size of the machine: L*W*H 10m*1.5m*1.2m

12. Material of forming rollers: CR12(better material than GCR15), coated with chromed treatment

13.Material of cutter blade: Cr12MOV (we usually use CR 12,CR12MOv has better hardness and much better wear-resisting appearance )mould steel with quenched treatment 62-65

14. Surface treatment of rollers:mirror polished

15. Spacer treatment:plating

16. The tolerance: 1.the length will be +- 1mm

                              2. the holes distance will be +-0.5mm

Drawing

Working Flow

hydraulic De-coiling –material guiding-leveling- roll forming- hydraulic punching- length sizing –cutting the panel-panels to the collecting platform— Finish

Cutting and the control cabinet

Cutting:

(1) Cutting motion: The main machine automatically stops and then cutting. After the cutting, the main machine will automatically start. 

(2) Material of blade: GCR12with heat treatment 

(3) Length measuring: Automatic length measuring 

(4) Tolerance of length: +/- 1.5mm

Control Box:  Brand Panasonic

(1) Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase (this is can depend on customer request)

(2) Automatic length measurement: 

(3) Automatic quantity measurement

(4) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

(5) Length inaccuracy can be amended easily

(6). Control panel: Button-type switch and touch screen

(7) Unit of length: millimeter (switched on the control panel)