High Speed Interchangeable CZ Purlin Roll Forming Machine with PLC Control

Main parameters 

1. Main motor: 15KW
2. Feeding, leveling motor power: 7.5 KW
3. Hydraulic pressure: 15-20MPa
4. Hydraulic power: 7.5 KW
5. Coil thickness:1.2-3.2mm Q195~345, hot-zinc coils& CR, HR.  
6. Working speed: 10-15m/min (not containing punching and cutting time )
7. Forming roller: 17steps 
8. Leveling roller:5steps (up 2 and down 3)
9. Rectifying: one step 
10. Feeding & guiding: 2 sets ,4 rollers 
11. Material of roller: GCr15, quenched 
12. Material of main shaft:45 casting steel 
13. Transmission: Transmission by by Chains 1.2Inch double line
14. Main dimension: 11000 x 1400 x 1400mm (L x W x H)

Uncoiler 

Dimensions: 1700mm*1000mm*800mm

Width of feeding: 600mm

Capability: 5 Ton

Bound of expand &fight: 450mm—510mm

Mode of expand &fight: inner expand &fight by manual

Way of feeding: manual

Control panel Panasonic

(1) Voltage, Frequency, Phase: 415V, 50 Hz, 3Phase or customized 

(2) Automatic length measurement:

(3) Automatic quantity measurement

(4) Computer used to control length & quantity. Machine will automatically cut to length and  stop when required quantity is achieved 

(5) Length inaccuracy can be amended easily. 

(6). Control panel: Button-type switch and touch screen

(7) Unit of length: millimeter (switched on the control panel)

(8) The program should be can set 5 different measure and quantity.

Quick C to Z interchange: 

The rollers for C & Z are changed very quickly without dismantle any parts, The forming tooling is simply unclamped (two bolts), rotated through 180 degree, and re-tightened. No tooling or spacers are removed or changed. Quick, Easy, Simple. 

Size change: 

The form tooling is unclamped, slid into the correct position by PLC control. No special tools, no spacer changed. Infinite sizes are possible.
Only input data in touch screen can adjust any size automatically, by motor driving stations moving accurately on linear guiderail with encoder.